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The chrome alloy obtained by smelting contains variable amounts of Fe, Si and C. Because Si and C have to be refined away by the steelmaker, it is desirable to reduce their concentrations to the lowest level consistent with the lowest cost of smelting.
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This process of smelting can lower the specific power consumption by approximately 3035%. But the shortcomings are high capital investment, accretion in kiln, poor plant availability and very high plant maintenance cost, which offset the advantages otherwise received from prereduction.
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Ferrochrome, or Ferrochromium (FeCr) is a type of ferroalloy, ... The average chrome content in stainless steel is approximately 18%. ... In the process of smelting, huge amounts of electricity are consumed, making production in countries with high power cost very expensive.
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